Know Everything About Double Disk Grinding

Double disk grinding

The metal cutting industry has witnessed a growth in business demand and revenue. The industry experts employ advanced techniques and metal cutting tools to achieve their goals. In recent years, we have come across the technique of double disk grinding. Technicians use the method of double disk grinding to achieve precision and accuracy in the cutting process. But, not many people are aware of the functionality and benefits offered by double disk grinding.

Here is everything you need to know about double disk grinding.

Let us get started.

Why Does Everyone Prefer To Employ a Double Disk Grinding Technique?

Double disk grinding Process

Expert technicians of the metal cutting industry consider double disk grinding a highly efficient method to eliminate unwanted metal from the workpiece. Besides, it helps in reducing the pre-machining investment by 50 to 60 percent. Moreover, double disk grinding helps in providing dimensional tolerance to ±.0002″, parallelism to .0002″, and flatness to .0002″.

What Are The Benefits Of Double Disk Grinding? 

  • You can reduce the overall cost of the pre-machining process by 50%. It will help you to maintain the industry budget.
  • It becomes easy and convenient to remove the excessive metal material from the edges of the workpiece. You can do this simultaneously.
  • It will increase the efficiency of handling the stock of approximately 30 inches in length.
  • It relieves stress from the machines and does not cause any heating up.
  • The process will help in automating and reducing the cost of production.

The Working Of Double Disk Grinding:

As the name suggests, the double disk grinding employs opposing abrasive wheels to grind the sides of the metal workpiece. The work will go on simultaneously. During the process, you will be able to remove an equal amount of material. It shows that the work could be accomplished within a limited time. You do not have to spend time grinding the material with each disk grinder separately. Besides, it will help you improve the overall cost of the process.

Therefore, many technicians opt for the process to save time and money.

Double disk grinding has a better approach compared to other metal-cutting equipment. It is capable of flat stock up to 30′ in length. Due to this, you can increase the overall production of the industry.

There are many types of double disk grinders that you can employ for precise and efficient metal cutting. You can use the chain hold grinders to increase the potential of pins and shafts.

Besides this, you have gun feed grinders that will support the process of double disk grinders. When you grind both sides of the material simultaneously, you will have better control of the dimensions and the tolerance associated with it. Besides, you will have improved control of the flatness, parallelism, and cutting process. In addition to this, double disk grinding is essential to ensure proper finishes. It is crucial for ferrous material, alloys, and aluminum. During the metal cutting process, the machines have to undergo excessive internal stress.

Sometimes, it may heat the material and cutting tool. You can eliminate this while using a double-disc. Alongside, you will be able to remove the stocks of the two sides. It will result in a reduction in the internal stress on the material and the cutting tool. Looking at the process, many people might recommend you to opt for the Flat Lapping process. But, experts suggest double disk grinding is better than flat lapping.

Why Should You Choose Double Disk Grinding Instead Of Flat Lapping?

disk grinding manufacturer

Double disk grinding offers higher precision and accuracy in the metal cutting process. Although, flat lapping is good in terms of offering precision, it is not efficient for heating maintenance, speed, and controlling the dimensional tolerance.  The speed of flap lapping is low and makes the process time-consuming. Double disk grinding has better speed, finishing touch, parallelism, flatness, and thickness.

Thus, the double disk remains the best choice for metal cutting experts. Apart from this, there is a difference in the way workpieces are applied to the machine. In the flap lapping process, you have to employ manual techniques to upload the material. In double disk grinding, an automated process ensures uploading.

Summary: 

If you are searching for the best quality double disk grinding tools, consult BIPICO. They are the leading supplier of high-quality metal cutting tools and machines. You can visit the website and know more about metal cutting products. Contact the administration staff to get details of the products and their prices.

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