Simple Tips To Boost The Bandsaw Efficiency

The metal manufacturing and cutting industries are growing at a fast rate, and the credit for this growth goes to technological advancement in the field. Due to technological advancement, metal cutting tools are manufactured and designed to achieve great precision and accuracy. 

When the final product is highly precise and accurate, its demand will definitely increase in the market. One such metal cutting tool that has been high in demand and is found at every fabrication store or in the metal cutting industry is — the Bandsaw.

According to the experts, the bandsaw blades are considered extremely consumable. In simple words, the blade, due to constant friction, will lose its sharpness. The value of the bandsaw would remain only till it can provide or offer you the most efficient service. 

The value of the bandsaw is entirely dependent on its service life and efficiency. Thus, it is quite essential for all the workers and technicians to ensure that the bandsaw always remains efficient, sturdy, and provides high performance. 

Most often, people think that you can effortlessly invest in a bandsaw that has high performance and strength. But the most important thing is to keep boosting the efficiency of the bandsaw blades. This is essential because only then you would be able to guarantee that the bandsaw is working at the highest efficiency. 

Just like other tools, if you keep using bandsaw blades without keeping them well-maintained, it is bound to break down before its service life ends. You would notice that the bandsaw has been losing out on the edges, and developing wear/tear. 

So how to minimize it and ensure that the bandsaw always works at the highest level of capability? Well, for that you need to keep boosting the efficiency of the bandsaw. If you are not aware of the things that can improve the efficiency of the bandsaw, then do not worry. We have rounded up some simple tips that will help you in boosting the efficiency of the bandsaw.

#1 You Must Focus On Right Tooth Selection

If you wish to make use of the bandsaw, the first and foremost thing that you must understand is — a bandsaw is not available in “one size fits all”. You would need a different bandsaw blade with different tooth selections so that it can be used for a wide range of materials. 

This is the simplest way in which you can ensure the longevity of the bandsaw. When you are using the right tooth blade according to the specific material you plan to use it upon. You will be getting a precise and accurate cut without causing any wear/tear to the bandsaw. 

If you are using a bandsaw with fewer teeth for heavy material, you will end up causing blade fatigue, and this, in turn, will lead to breakage. In this way, you can easily boost the efficiency of the bandsaw.

#2 You Must Ensure That The Bandsaw Blade Tension Is Perfect

To increase the efficiency of the bandsaw, the next simple thing that you must follow up with is to back off all the tension that is developing on the blades. With increasing tension, the performance of the bandsaw blade would be increased 4 times. 

It will also help in increasing the service life of the bandsaw blades. Usually, the bandsaw blades come with different tension gauges so that you can conveniently increase or decrease the tension on the bandsaw blades. To boost the efficiency, you must switch off the machine after every 2 to 3 hours. This will reduce the pressure from the back edge of the bandsaw and improve blade tension.

#3 You Must Have A Breaking-In Strip For The Bandsaw Blades 

While working constantly with the bandsaw blades, at a certain period, you would require a new blade. But if you want to keep using the same blade for a longer time and increase its efficiency, then you must ensure that the bandsaw blade is having a breaking-in strip perfectly welded in the back of the bands. This will increase the sharpness of the blade as well as its functional efficiency.

Summary

Keeping your bandsaw well-maintained will keep it strong and efficient for a long period of time. You can even make use of the coolants so that the bandsaw blades do not get heated and start chipping due to the high temperature.